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When to Perform Non Linear Geometric Analysis

The following study looks at the different results obtained from a cantilever beam undergoing large displacements deformation.

The rule of thumb is if the largest displacement in your model is greater than 10% of the largest dimension of your model than you should run a geomtric non-linear analysis. Another way of looking at it is if your structure violates small angle theory then you should run a non-linear geometry analysis. Small angle theory says that that for small angles the vertical displacment equals the arclength or:

Arclength = Radius * Theta ( in radians ) =~ Sin ( theta )

For theta < 10 degrees the above holds true as shown in the calculator below for a unit circle ( radius = 1 ) :

Enter the angle in degrees:

The error is: %

When the structure deforms more than 10%, the stiffness matrix needs to be updated with the deformed geometry. Linear analysis is always based on the undeformed geometry and deformations just scale linearly with load . Therefore, in a non-linear geometry run, you will get much more realistic deformations that match how the structures stiffness is changing as it is being deformed.

The simplest example to illustrate this is a cantilever beam loaded at the tip. As the load increases the beams bends in an arc, causing the tip to actually move inwards . This inward movement of the tip will not be picked up by a linear analysis since the 'arcing' of the beam is dependent on the updated deformed shape .

Additionaly, as the beam arcs inwards the bending moment arm of the applied tip load decreases. As a result the vertical displacements are less than the linear analysis due to the lower bending moment at the higher loads.

Axial Displacement Comparison
Load Non-Linear Linear
400 -0.222 0.576
800 -0.263 1.152
1200 -1.4 1.728
1600 -3.06 2.304
2000 -5.11 2.88
2400 -7.4 3.456
2800 -9.83 4.032
3200 -12.3 4.608
3600 -14.76 5.184
4000 -17.2 5.76

The axial results show how the linear analysis is unable to accurately predict the arcing of the beam as it bends inwards.

Vertical Displacement Comparison
Load Non Linear Linear % Error
400 -7.74 -7.68 < 1 %
800 -15.4 -15.4 < 1 %
1200 -22.7 -23.0 1 %
1600 -29.6 -30.7 4 %
2000 -35.8 -38.4 7 %
2400 -41.3 -46.1 12 %
2800 -46.2 -53.8 16 %
3200 -50.5 -61.4 22 %
3600 -54.3 -69.1 27 %
4000 -57.6 -76.8 33 %

The vertical displacement comparison shows how the non-linear displacements are lower than the linear analysis since the bending moment arm is decreasing as the beam arcs inwards.

Maximium Von Mises Stress Comparison
Load Linear Non-linear % Error
400 21.8 22.1 1 %
800 43.6 44.2 4 %
1200 62.1 66.3 7 %
1600 80.1 88.4 10 %
2000 96.4 111 15 %
2400 112 133 18 %
2800 125 155 24 %
3200 137 177 29 %
3600 147 199 35 %
4000 157 221 41 %

The stress analysis comparison shows how significant differences in the stresses exist as soon as the small angle theory is violated

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